1-800-807-7464                                                                   Email:  sales@exochem.com

HOME  PRODUCTS HISTORY  CONTACT US  TERMS 

LADLE LINERS

DESCRIPTION:

Exochem Cold Ladle Liner systems are a dense insulating fiber formulation made for low and high alloys and Manganese Steel.  Standard Formulations are available in SiO2, AL2O3, MgO.

All of Exochem's Cold Ladle Liner Systems can be made to fit bottom pour, lip pour, teapot and handle ladles.

Sizes range from 400 lbs to 20 tons.

APPLICATIONS:

Newly lined ladles with Exochem Cold Lining Systems can be ready for use within 45 minutes and lip our ladle within 10 minutes after its last pour.  This can result in a reduction of ladle shells needed to operate your melting department.

FEATURES
NO LADLE PREHEAT
EASY INSTALLATION
SINGLE AND MULTIPLE POUR LINERS FOR SPECIAL APPLICATIONS
CUSTOM FORMULATIONS FOR LOW AND HIGH ALLOYS AND MANGANESE STEEL
SIZES AVAILABLE FROM 400 TO 20 TONS
BENEFITS
REDUCED REFRACTORY AND SLAG INCLUSIONS
REDUCED LADLE TURN AROUND TIME
MORE CONSISTENT POUR TEMPERATURES
LOWER TAP TEMPERATURES
REDUCTIONS IN OPERATIONAL, MATERIAL, AND LABOR COSTS

Conventional bottom pour ladle practices of cooling, deskulling, patching and preheating can take several hours.  Exochem has eliminated all these operations with the Exochem Cold Ladle Lining Systems.  Lower tapping temperatures may be possible, which means shorter melting times and thus increased melting capacity.

More molds can be poured from a single heat because the rate of metal cooling in the ladle is reduced by efficient insulation.

Refractory and slag inclusions are also reduced due to the use of the cold ladle lining system with each heat.  Predictable and more consistent pouring temperatures through the pouring period helps to avoid high temperatures at the beginning of the heat, thus reducing shrinkage and low temperatures at the end of the heat.  This reduces shrinkage and low temperatures at the end of the heat.  This reduces shrinkage and low temperatures at the end of the heat using specially formulated Exochem Ladle Liners.

A SALES DESIGN TEMPLATE IS AVAILABLE.  CLICK HERE!

SIZE LADLE LINER DRAWING# TYPE VOUME CUBIC INCH
3000 LB LADLE LINER 34408 TEAPOT 12,365
34" LADLE LINER 4896-1 TEAPOT 26.454
8000 LB LADLE LINER 4875-3 TEAPOT 63,805
44" LADLE LINER 4881-10 TEAPOT 42,936
45" LADLE LINER 4368-8 TEAPOT 70,368
55" LADLE LINER 4578-9 TEAPOT 112,946
86" LADLE LINER 4627-6 TEAPOT 233,069
5400# LADLE LINER 19400# TEAPOT LADLE LINER TEAPOT 19,480
6000# LADLE LINER 8000# CUT DOWN 4875-3 TEAPOT 40,869
24" LADLE LINER 24748 BOTTOM POUR 34,949
36" LADLE LINER 23411-3 BOTTOM POUR 34,949
48" LADLE LINER (43" ARTICULATED) 3897-11 BOTTOM POUR 57,998
43" LADLE LINER 23371 BOTTOM POUR 45,050
58" LADLE LINER 4819-4 BOTTOM POUR 69,554
20 TON ARTICULATED 3854-5 BOTTOM POUR 158,263
5 TON ARTICULATED 3852-3 BOTTOM POUR 41,622